Recently, Anhui Huabang Intelligent Manufacturing Technology Co., Ltd. has achieved another significant milestone in the LCD display industry with the successful development of its "CT Inspection" automated equipment. This equipment integrates multiple advanced technologies, including flexible film peeling, performance testing, high-precision visual positioning, and collaborative robots. It achieves a high-efficiency cycle time of 10 seconds per piece, providing an efficient, stable, and fully automated solution for the production and inspection of precision electronic components. This marks a new level of innovation capability for the company in the field of intelligent equipment.
Equipment Highlights: Flexible Peeling + Efficient Inspection, 10-Second Rapid Throughput
The "CT Inspection" equipment features a modular design (Dimensions: 7200mm L × 3700mm W × 2850mm H). It incorporates core units such as a negative pressure feeding belt conveyor, a vision imaging system, collaborative robots, a flexible peeling station, a dual-station electrical testing unit, and a film laminating station. This enables fully automated processing from feeding → positioning → peeling → inspection → sorting → laminating → output.
Breakthrough Advantages:
1. Flexible Peeling Technology: Utilizes an easy-peel label applicator combined with collaborative robots for precise peeling. This solves the industry challenges of traditional peeling methods causing product damage and low yield rates, significantly enhancing production stability.
2. 10-Second High-Efficiency Cycle Time: Achieved through multi-robot collaborative operation and high-speed linear motor transfer. The entire process from feeding to output takes only 10 seconds per piece, improving efficiency by over 300%.
3. Intelligent NG Sorting: The electrical testing station integrates vision alignment and probe press-down technology, achieving detection accuracy of ±0.01mm. NG (No Good) products are automatically sorted to the laminating station, while good products proceed directly to the OK output line.
Core Technologies: Multi-Station Intelligent Collaboration, Self-Handling Faults
1. High-Precision Visual Positioning: Dual vision systems independently locate the product position and fiducial marks, ensuring zero error in peeling and electrical testing.
2. Collaborative Robot Coordination: Four collaborative robots handle grabbing, peeling, transferring, and laminating respectively, enabling seamless collaborative operation.
3. Dual-Station Electrical Testing Platform: Features a central rotary motor and probe press-down mechanism, supporting multi-angle performance testing. Data is uploaded to the MES system in real-time.
4. Safety and Efficiency Integration: Equipment doors feature interlock alarms. Faulty stations are automatically isolated to ensure uninterrupted production.
Application Scenarios: The Ideal Choice for Precision Electronics Manufacturing
This equipment is particularly suited for fields demanding stringent peeling and inspection requirements, such as flexible printed circuit boards (FPCs), optical films, and semiconductor packaging. Its modular design allows adaptation to products of different sizes, helping customers rapidly reduce costs and boost efficiency.
Huabang Intelligent Manufacturing consistently adheres to technological innovation as its core principle, committed to providing customers with high-cost-performance intelligent manufacturing solutions. The successful development of this "CT Inspection" equipment not only demonstrates the company's profound expertise in automation but also sets a new technological benchmark for the industry. Moving forward, the company will continue to deepen its roots in the intelligent equipment field, driving the manufacturing industry towards digitalization and intelligent transformation.
