Lithium battery cell assembly line
Product Description:
Assembly production line mainly realizes a total of dozens of processes from docking winding machine/stacking machine to core coating and staging equipment, and the whole line is divided into more than ten types of models, including a variety of intelligent stand-alone equipments, three-dimensional warehousing and logistics line, which is compatible with 3-5 types of the same type of products of the complete process, and relying on the intelligent handling and operation, data acquisition, MES system, intelligent warehousing, to realize intelligent, flexible and informationized Production.
Product Advantages:
1、Centralized integrated system cooperates with the dust removal mechanism of each single station equipment and conveying line to realize 10,000-level dust control inside the equipment;
2、Perfect docking with intelligent single-station equipments to realize the automatic flow of all materials;
3、Flexible production: support for online rework, quick change of production, process second cut, to achieve multi-layered job history extraction and coverage;
4、Cache mechanism: the workshop set 5min cache, to solve minor faults without stopping;
5、a large number of industrial robots, manipulators, AGV trolleys, high-speed servo conveyor lines, etc. to achieve product flow, protection and accurate positioning, to avoid damage to the electric core due to transport and positioning errors, as well as to solve the beat bottleneck;
6、accurate logistics line control system: the use of sensors and motors with the emergency stop technology, to prevent the robot in the middle of the rotation to grab the battery core when the battery core damage;
Equipment parameters:
1、equipment capacity: ≥ 40PPM
2、Product yield：≥99%
3、Crop rate: ≥95%.
4、Automation rate：100%
5、compatible range: 100-300mm * 90-120mm * 20-80mm (L * T * H)
Lithium battery module assembly line
Product Description:
The assembly production line mainly realizes a total of a dozen process flows from core wrapping and staging on line to post-welding inspection and cleaning of the module, and the whole line is divided into more than ten types of models, including a variety of intelligent stand-alone equipments, robots, static heating, pole welding, visual inspection and friction conveying lines, etc., which are compatible with more than 10 kinds of products of the same type of the complete process, and relying on the data acquisition, MES system, intelligent handling and operation, to realize the intelligent, flexible and informationized production.
Product Advantages:
1、AGV conveys the electric core on line for automatic OCV test grading and screening after wrapping;
2、Adopting industrial robots and module automatic stacking technology to realize high-precision stacking assembly of multi-specification modules, guaranteeing the flatness of the pole surface and high consistency of the precision requirements, and reducing the defective rate by 10%, and improving the production beat by more than 15%;
3、after the module side plate is coated with glue, in order to ensure that the contact with the side of the core is firm and the core does not fall, the side plate is heated by far-infrared lamps or microcrystalline heating plate, which shortens the curing time and improves the quality;
4、through the vision plane trajectory detection, laser sensing height detection, laser focal length dynamic correction and follow the welding compression technology, to achieve high flexibility, high compatibility battery module bus welding, and effectively reduce the system for the laser power requirements;
5、 the whole process of detection and control, including incoming material status, pressure size detection, welding quality testing, electrical performance testing, special process parameters monitoring, and feedback processing;;
6、a large number of use of robots, robots, etc. to achieve product flow and accurate positioning, improve product quality, as well as to solve the beat bottleneck;
7、through the bus control technology to realize the production line equipment, components between the information interoperability, to ensure the reliability and expandability of the control system;
Equipment parameters:
1、equipment capacity: ≥ 18PPM
2、Product yield：≥99%
3、 the crop rate: ≥ 95%
4、Automation rate：≥85%
5、Compatible range：100-300mm*90-120mm*20-80mm(L*T*H)
Lithium battery PACK assembly line
Product Description:
Assembly production line mainly realizes a total of more than a dozen process flows from module in box to PACK pack finished product offline, the whole line has a total of many kinds of equipment models, including a variety of intelligent stand-alone equipment, robots, gluing system, plasma cleaning, automatic torsion fixing, visual inspection and AGV conveying, etc., compatible with dozens of the same type of products of the complete process, and relying on the data acquisition, MES system, intelligent handling and operation, to realize the intelligent, flexible and informationized production.
Product advantages:
1、Low-cost solution for PACK assembly production, which can adopt CTP production mode or linear logistics line combined with manual work production mode, with high production flexibility;
2、 modular design: in-depth analysis of customer product process requirements, combined with its own standardized platform, rapid realization of modular design, to achieve maximum efficiency of the production line;
3、the use of industrial robots to achieve plasma cleaning, glue, twisting, testing and other automated operations, reducing the defective rate of 15%, the production beat by more than 20%;
4、Full-automatic connecting and testing tooling design, more safe and efficient;
5、Electronic SOP: integrated electronic SOP function, real-time display of process data, production orders and equipment status information;
6、Intelligent testing: covering voltage resistance test, EOL test, air tightness test, charge/discharge test, etc., and through the bus control technology to realize the information interoperability between the equipment and components of the production line, to ensure the reliability and expandability of the control system;
7、Heavy-duty handling: Integrate KBK, industrial robots, AGV and other heavy-duty handling tools and equipment, saving people and labor, efficient and reliable;
8、Safety production: adopting insulation, fall prevention and other safety production technology and measures to ensure the safety of manual and equipment operation.
Equipment parameters:
1, equipment capacity: ≥ 40JPH
2、Product yield：≥99%
3、Automation rate：60-90%
4, compatible range: MAX 2500mm * 1800mm * 200mm (L * T * H)
