Product Description:
The assembly production line is designed to execute over a dozen processes, from module loading into the enclosure to the final PACK product output. The line integrates various types of equipment, including intelligent standalone machines, robots, glue dispensing systems, plasma cleaning, automatic torque control, vision inspection, and AGV transportation. It is compatible with dozens of similar product types and leverages data collection, MES systems, intelligent material handling, and operations to achieve smart, flexible, and information-driven production.
Product Advantages:
1. Low-Cost PACK Assembly Solution:Supports CTP (Cell-to-Pack) production mode or linear logistics combined with manual operations, offering high production flexibility.
2. Modular Design: Analyzes customer product process requirements in depth and combines them with standardized platforms to quickly achieve modular design, maximizing production line efficiency.
3. Industrial Robot Applications: Utilizes industrial robots for plasma cleaning, glue dispensing, torque control, testing, and other automated tasks, reducing defect rates by 15% and increasing production efficiency by over 20%.
4. Fully Automated Plug-and-Test Fixtures: Designed for safer and more efficient operations.
5. Electronic SOP (Standard Operating Procedure):Integrates electronic SOP functionality to display real-time process data, production orders, and equipment status information.
6. Intelligent Testing:Covers withstand voltage testing, EOL (End-of-Line) testing, leak testing, charge/discharge testing, and more. Utilizes bus control technology to enable communication between equipment and components, ensuring system reliability and scalability.
7. Heavy-Duty Material Handling: Integrates KBK systems, industrial robots, AGVs, and other heavy-duty handling tools and equipment, reducing labor requirements and improving efficiency and reliability.
8. Safe Production:Implements insulation, anti-fall, and other safety technologies and measures to ensure the safety of personnel and equipment.
Equipment Parameters:
1. Production Capacity: ≥40 JPH (Jobs Per Hour)
2. Product Yield Rate: ≥99%
3. Automation Rate: 60-90%
4. Compatibility Range: MAX 2500mm × 1800mm × 200mm (L × W × H)